In modern infrastructure construction, pavers are crucial equipment, widely used in projects such as highways, airport runways, and urban roads. The efficient and stable operation of pavers depends on high-quality spare parts. This series will provide an in-depth analysis of paver spare parts. The previous article discussed how to select paver spare parts. This article examines the care and maintenance of paver spare parts.
Working Equipment Spare Parts Maintenance
Scraper Maintenance: After each application, clean the scraper of any remaining paving material to prevent solidification and potential problems with subsequent use. Regularly inspect the scraper for flatness and sharpness. Repair or replace any deformation or severe wear. When storing, place the scraper on a flat surface to avoid deformation due to pressure.
Screed Maintenance: After application, clean the screed base to remove any surface oil or adhesive material. Regularly inspect the screed’s heating system to ensure uniform heating and avoid any overheating. Regularly check the tightness of the screed bolts and other components to prevent loosening. During long-term storage, apply anti-rust oil to the screed surface to prevent rust.
Auger Maintenance: Clean any remaining material from the auger blades to prevent accumulation that affects even distribution. Inspect the auger blades for wear. If they are significantly thinner or cracked, replace them promptly. Regularly lubricate the auger bearings to ensure smooth rotation.
Powertrain and Drivetrain Parts Maintenance
Engine Parts Maintenance: Regularly replace the air filter, oil filter, and engine oil according to the equipment manual. Check the air filter regularly and clean or replace any clogged filter to prevent air intake problems. Regularly check the spark plugs, clean any carbon deposits, and replace if necessary. Keep the engine surfaces clean to avoid oil and dust accumulation.
Hydraulic System Parts Maintenance: Regularly check the hydraulic oil level and quality. Refill if the level is low and replace if the oil quality deteriorates. Hydraulic system filters should be cleaned or replaced regularly to prevent impurities from entering and damaging hydraulic components. Check hydraulic piping connections to ensure there are no leaks and that the piping is not aged or damaged. Seals on components such as hydraulic pumps and cylinders should be inspected regularly and replaced promptly if leaks are detected.
Drive System Component Maintenance: Regularly clean and lubricate components such as chains and sprockets. Use appropriate lubricants or greases to reduce wear. Check chain tension; excessive looseness or tightness can affect transmission efficiency and service life and should be adjusted promptly. Gears and drive shafts should be regularly inspected for operating conditions. If any unusual noise or vibration is detected, the machine should be shut down for inspection and troubleshooting.
Travel and Support System Spare Parts Maintenance
Track Shoe Maintenance: After construction, clean the track shoes of dirt and debris to prevent accumulation that could affect travel performance. Inspect the track shoes for wear and the tightness of the connecting bolts. If the track shoes are severely worn or the bolts are loose, address them promptly. Regularly lubricate moving parts such as the track shoe pins to ensure smooth rotation.
Maintenance of Track Rollers, Sprockets, and Idler Rollers: Regularly inspect the rotation of these wheels. If any binding or unusual noise is detected, bearing damage may be the cause and should be replaced promptly. Clean dirt and debris from the wheels and check the seals for integrity to prevent mud and water from entering the bearings. Regularly add grease to ensure proper bearing lubrication.
Maintenance of Chassis Structures: Regularly inspect chassis structural connections, such as the bolts connecting the frame and crossmember, to ensure they are securely fastened. Inspect chassis welds and repair any cracks or other defects promptly. Keep the chassis surface clean and regularly derust and paint to prevent corrosion.
Control System Spare Parts Maintenance
Sensor Maintenance: Regularly clean the sensor surface to prevent dust and oil from affecting sensor accuracy. Inspect sensor wiring to ensure it is secure and free of loose or damaged connections. For sensors susceptible to vibration, check their mounting to prevent displacement or damage.
Controller Maintenance: Keep the controller casing clean and free of moisture and dust. Regularly check the controller’s heat dissipation to ensure proper heat dissipation and prevent overheating from affecting its performance. Do not disassemble the controller at will. If any malfunction occurs, consult a professional for repair.
Electrical Component Maintenance: Regularly check the connections of electrical components to ensure proper contact, free of looseness or oxidation. Clean dust and oil from the surface of electrical components and keep them dry and clean. For components such as relays and contactors, regularly check the contact wear. If any contact corrosion is severe, replace it promptly. In humid environments, strengthen moisture protection for electrical components.
Daily Storage and Management of Spare Parts
Proper storage and management of spare parts for pavers should be maintained. Spare parts should be stored in a dry, ventilated, and clean warehouse, away from direct sunlight and rain. Spare parts of different types should be stored separately and labeled for easy identification and management. Precision parts, such as sensors and controllers, should be stored in dedicated packaging to prevent impact and damage. Regularly inspect spare parts in stock to ensure they are in good condition. For spare parts with a shelf life, ensure they are used within the expiration date.
There are many different types of paver spare parts, each playing a critical role and significantly impacting paver operation, construction quality, and cost control. Proper selection, care, and maintenance of spare parts can effectively extend their lifespan, ensuring efficient and stable paver operation, and thus, smooth construction progress.
This concludes our series of articles on paver spare parts. If you need to purchase paver spare parts, please contact us directly. We will provide you with high-quality and affordable accessories!
You can also visit some of our websites:
Click here to visit our spare parts web
Click here to visit our alibaba （There are more kinds of products）
Post time: Aug-22-2025