0445120081 Injector Assembly for FAW Xichai 6DF

Short Description:

0445120080 common‑rail fuel injector assembly adopts SG04 upgraded precision manufacturing standards, custom built for Korean Doosan diesel engine systems.

Product Detail

Product Tags

description

0445120081 acts as the core fuel injection component of FAW Xichai 6DF diesel engines. In long-term heavy-duty construction and highway transportation scenarios, the injector endures continuous high-pressure fuel scouring, frequent load changes and severe vibration, which easily cause nozzle micro-wear and internal valve assembly fatigue damage, resulting in reduced injection accuracy, incomplete combustion and gradual power attenuation. Optimized for Xichai 6DF heavy-load working conditions, this injector adopts high-rigidity wear-resistant alloy steel and reinforced anti-fatigue valve structure. The precisely machined nozzle achieves uniform and delicate fuel atomization to ensure sufficient in-cylinder combustion. The upgraded control valve improves injection timing and fuel metering precision, effectively avoiding internal leakage and pressure loss. The reinforced integral structure resists long-term cyclic high-pressure impact. Every finished injector has passed strict high-pressure cycle tests, atomization detection and dimensional calibration, which can perfectly replace old and failed injectors.

product parameters

Model Number: 0445120081
Product Type: Complete common rail diesel fuel injector assembly
Applicable Engine: FAW Xichai 6DF Diesel Engine
Applicable Equipment: Heavy-duty trucks, engineering machinery equipped with Xichai 6DF engine
Rated Working Pressure: 1600 bar
Working Temperature: -40℃ ~ +120℃
Material: High-rigidity wear-resistant alloy steel, anti-aging high-performance sealing material
Included Parts: Precision nozzle core, control valve assembly, complete sealing accessories
Manufacturing Standard: OEM upgraded micron-level tolerance standard
Supply Status: Finished integral assembly, ready for direct installation
Installation Method: Original position direct replacement
Working Condition: Heavy-load transportation, engineering operation, long-time continuous working, frequent load fluctuation
Core Function: Restore engine power torque, stabilize idle speed, optimize fuel atomization, eliminate black smoke and reduce fuel consumption

advantage

OEM Full-parameter Compatibility: Manufactured strictly in accordance with FAW Xichai 6DF original factory standards, all dimensional parameters and injection data match the original engine perfectly. It supports plug-and-play installation without cutting, drilling or any other modification.
Customized for Heavy-load Working Conditions: Calibrated targeting long-term heavy-load operation and complex working conditions of Xichai 6DF engines. It maintains stable injection accuracy and uniform atomization under frequent pressure impact and load changes, adapting to various harsh engineering and transportation scenarios.
Integrated Assembly Reduces Maintenance Downtime: Adopting integral assembly replacement mode simplifies on-site maintenance procedures, greatly shortens repair time, reduces equipment downtime and effectively lowers fleet operation and maintenance costs.
Complete Supporting Accessories: Equipped with full set of brand-new sealing vulnerable parts, which fully meets the requirements of daily maintenance and complete engine overhaul, avoiding secondary matching troubles.
Strict Factory Batch Testing: All injectors undergo high-pressure fatigue test, atomization uniformity inspection and precision dimension calibration batch by batch, ensuring stable and consistent quality of each product.
Durable Anti-wear & Anti-corrosion Structure: Upgraded wear-resistant alloy matrix and composite sealing materials resist high-pressure fuel scouring and chemical corrosion, delaying component aging and greatly extending the overall service life of the injector.

FAQ

Q1: What faulty symptoms can this 0445120081 injector solve?
A: This injector effectively fixes various failures caused by aging and worn injectors, including insufficient engine power, unstable jittery idle speed, black smoke during acceleration, difficult cold start in low temperature, delayed throttle response and abnormally high fuel consumption.
Q2: Which engine models is 0445120081 suitable for?
A: It is specially designed and compatible with FAW Xichai 6DF series diesel engines, widely used on matching heavy-duty trucks and construction machinery.
Q3: What are the key installation precautions?
A: Thoroughly clean the fuel rail and internal pipeline impurities before installation; replace with brand-new sealing gaskets; keep the installation environment dust-free; complete idle and acceleration tests after installation to confirm normal operation.
Q4: How to extend the service life of the common rail injector?
A: Use qualified clean diesel oil; replace fuel filters regularly; avoid long-term full-load operation and frequent aggressive acceleration to reduce frequent high-pressure impact on the injector.

warehouse

We have built four spare parts warehouses in Xuzhou, Jining, Kunshan and Changsha to provide customers from all over the world with a variety of high-quality spare parts. We can basically ship self-provided spare parts within three days after confirming the order. If the spare parts need to be adjusted or processed, they will be shipped within 7-30 days.

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