803164271 split flange for XCMG ZL50G/ZL50GL Wheel Loader

Short Description:

252101076 F-type Rubber Hose, suitable for XCMG ZL50G, ZL50GL wheel loader. It is a high-pressure rubber pipeline for construction machinery.

Product Detail

Product Tags

description

This 803164271 split flange is specially manufactured for XCMG ZL50G and ZL50GL wheel loaders. It is forged from high-strength carbon steel and quenched and tempered for excellent rigidity and deformation resistance. The flange adopts two-piece split structure with accurate positioning grooves. The sealing surface is precision milled with high flatness and forms reliable sealing together with O-rings.
All finished parts pass flaw detection and dimensional inspection to eliminate defects such as blowholes and deformation. Mounting holes, inner diameter and positioning dimensions are produced strictly according to original drawings, perfectly matching the original hydraulic hose flange joints without reaming or grinding.
The split design facilitates on-site maintenance. It can be replaced without removing the whole hydraulic hose. The material is impact-resistant and suitable for pressure pulsation conditions. It resists flange deformation and seal failure under continuous vibration.

product parameters

- Product Name: Split Flange
- Part Number: 803164271
- Applicable Equipment: XCMG ZL50G, ZL50GL Wheel Loader
- Main Material: Quenched and tempered carbon steel
- Manufacturing Process: Forging, heat treatment, precision milling sealing face, drilling & tapping, anti-rust treatment, flaw detection
- Surface Treatment: Blackening for rust prevention
- Installation Position: Connection joint of loader high-pressure hydraulic pipeline
- Fastening Method: Two half-flanges clamped by bolts to hold hydraulic joint, sealed with built-in O-ring
- Supply Note: Single split flange supplied; connecting bolts and O-rings are separately optional parts
- Functions: Clamp hydraulic flange joints, seal high-pressure oil circuits, absorb pressure shock and prevent hydraulic oil leakage
- Working Conditions: Sand and stone yards, mines, earthwork infrastructure, mixing plants, material transfer yards and other heavy-duty vibrating operation sites

advantage

• Dimensions, hole layout and sealing surface consistent with original parts, excellent interchangeability, direct installation without machining
• Forged and tempered base material with high strength, resistant to warping under high pressure pulsation
• Split two-piece design for easy disassembly, saving service time for hydraulic maintenance
• Precision milled sealing surface for tight fit, stable sealing with O-ring and reliable pressure resistance
• Black anti-rust coating against mud and water corrosion for harsh site environment
• Replace flange individually instead of whole hose assembly to reduce spare part cost
• Flaw detection before delivery to eliminate internal casting defects for safer high-pressure operation
• Perfectly compatible with original hydraulic flange joints of ZL50G/ZL50GL

FAQ 

Q1: Can this split flange fit ZL50GN loader directly?
A1: Part No.803164271 is specially for ZL50G and ZL50GL. ZL50GN adopts different hydraulic flange specification. Direct interchange is not recommended. Verify old part number before ordering.

Q2: Can a flange with dents or scratches on sealing surface continue to be used?
A2: Damaged sealing surface will cause persistent oil leakage with high risk under high pressure. Replacement is required.

Q3: Are bolts and sealing rings included?
A3: Standard package only contains split flange. Bolts and O-rings are optional parts. You can order them separately.

Q4: How to deal with oil leakage after installation?
A4: Check whether bolts are tightened evenly and check if O-ring is aged or misaligned. Replace flange if sealing surface is scratched.

Q5: What should be noted during installation?
A5: Align two half flanges, tighten bolts diagonally and evenly to avoid uneven stress. Place O-ring properly to prevent pinching. Follow torque requirement and avoid over-tightening.

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