0445110190 Injector Assembly for construction machinery

Short Description:

0445110190 common rail fuel injector assembly is a high-precision SG04 upgraded diesel fuel injection component, specially developed for Mercedes-Benz OM611 / OM612 diesel engine systems.

Product Detail

Product Tags

description

The 0445110190 common rail fuel injector is a mainstream high-precision core injection model of Bosch 110 series, widely equipped on Mercedes-Benz OM611/OM612 commercial diesel engine systems. In daily long-distance transportation, urban commuting and frequent high-load operation scenarios, the fuel injector endures long-term high-pressure fuel scouring, frequent injection opening/closing impact and variable load cycle operation, which easily causes nozzle wear, internal valve fatigue and injection precision attenuation, resulting in typical engine problems such as insufficient acceleration power, unstable idling, black smoke exhaust, poor cold start performance and increased fuel consumption. 0445110190 SG04 standard fuel injector assembly adopts exclusive SG04 commercial vehicle high-load targeted optimization. Core precision components adopt high-rigidity wear-resistant alloy steel matrix + anti-fatigue precision valve structure, balancing high-pressure injection stability and long-cycle wear resistance, fully adapting to high-frequency variable load operation of commercial diesel engines. The precision nozzle core undergoes SG04 standardized ultra-precision mirror grinding treatment, forming ultra-fine uniform fuel atomization particles, ensuring full combustion and effectively reducing exhaust emissions. The upgraded high-pressure control valve group optimizes injection timing and fuel metering accuracy, avoiding offset injection and oil leakage caused by long-term cyclic operation. The reinforced internal matching structure improves high-pressure impact resistance and structural stability, completely solving stubborn faults such as weak acceleration, jitter and excessive fuel consumption of old injectors.

product parameters

  • Model Number: 0445110190
  • Product Type: High-Pressure Common Rail Diesel Fuel Injector Complete Assembly
  • Applicable Engine: Mercedes-Benz OM611 / OM612 Diesel Engine
  • Applicable Vehicles: Sprinter, E320, S320, Dodge Commercial Vehicles
  • Engine Displacement: 2.2L / 2.7L
  • Rated Injection Pressure: 1600 bar
  • Working Temperature: -40℃ ~ +120℃
  • Main Materials: High-rigidity wear-resistant alloy steel, anti-fatigue precision valve steel, high-pressure anti-aging composite sealing material
  • Included Parts: Precision fuel nozzle core, high-pressure control valve group, pressure-resistant sealing components, internal precision matching accessories
  • Manufacturing Standard: SG04 upgraded OEM micron-level tolerance standard
  • Supply Status: Full complete injector assembly, ready for installation
  • Installation Method: Original position direct replacement, no programming modification required
  • Working Condition: Long-term high-pressure continuous injection, frequent start-stop, variable load and heavy-load driving environment
  • Core Functions: Restore engine original power, stabilize idling operation, optimize fuel atomization, reduce fuel consumption and black smoke emission, improve cold start performance

advantage

  • SG04 OEM‑Grade Interchangeability: Manufactured to micron‑level OEM specs. Direct plug‑and‑play without grinding or programming.
  • Heavy‑Load Calibration & Stable Output: Stress‑relieved anti‑fatigue components suppress shaking, weak acceleration under long‑time high‑pressure work.
  • Modular Replacement Saves Cost: Full‑unit swap reduces overhaul expense and vehicle downtime loss.
  • Complete Supporting Spec: Covers core wearing & sealing parts, fits daily repair and engine overhaul.
  • Strict Factory Testing: High‑pressure, atomization and fatigue tests guarantee consistent batch quality.
  • Optimized Material Formula: Resists fuel erosion and pressure shock, slows component aging and extends service life.

FAQ

  • Q1: What faults can it fix?
  • A: Weak acceleration, unstable idle, black smoke, poor cold‑start, slow throttle response and high fuel consumption caused by injector aging.
  • Q2: Which engines & vehicles are compatible?
  • A: Mercedes‑Benz OM611/OM612, Sprinter, E320, S320, Dodge 2.2L/2.7L commercial diesel vehicles.
  • Q3: Coding needed after installation?
  • A: No extra coding or programming required for normal direct replacement.
  • Q4: Key installation tips?
  • A: Clean oil rail and pipelines, renew sealing gaskets, keep assembly clean, test idle and acceleration after fitting.
  • Q5: How to prolong service life?
  • A: Use qualified diesel, replace fuel filter regularly, avoid long‑term over‑load operation.

warehouse

We have built four spare parts warehouses in Xuzhou, Jining, Kunshan and Changsha to provide customers from all over the world with a variety of high-quality spare parts. We can basically ship self-provided spare parts within three days after confirming the order. If the spare parts need to be adjusted or processed, they will be shipped within 7-30 days.

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