0445120393 Injector Assembly for FAW Xichai 6DL2 Diesel Engine

Short Description:

0445120391 common rail fuel injector assembly is high-precision fuel injection spare part matched for Weichai WP10 diesel engine, cross reference OE number 612630090055. It serves as aftermarket replacement for heavy-duty trucks and engineering machinery equipped with WP10 power.

Product Detail

Product Tags

description

0445120393 common rail injector is the core fuel injection control component of FAW Xichai 6DL2 diesel engine. It precisely controls injection timing, cyclic fuel quantity, injection rate and atomization quality under high common rail pressure. The injector body adopts high-strength alloy steel. Core parts including nozzle, needle valve and control valve are strictly screened and ultra-precisely machined with micron-level clearance control. Every finished injector undergoes full item bench testing covering idle, full load, pre-injection and leakage inspection, guaranteeing outstanding injection consistency and interchangeability. Direct fit replacement without mechanical modification. Suitable for long-distance transportation, hill climbing and variable-load operation. It effectively resolves typical engine faults such as insufficient power, rough idle, black smoke and high fuel consumption, meeting maintenance and overhaul demands for FAW heavy-duty powertrain.

product parameters

  • Part No:0445120393
  • Type:Common rail electromagnetic fuel injector
  • Applicable Engine:FAW Xichai 6DL2 diesel engine
  • Max Working Pressure:1600bar
  • Spray Hole Quantity:7 holes
  • Spray Hole Diameter:0.18mm
  • Injection Spray Angle:150°
  • Fuel:Diesel (EN590 standard recommended; poor quality diesel accelerates wear)
  • Operating Temperature Range:-20℃ ~ +120℃
  • Response Time:≤0.36ms
  • Solenoid Coil Resistance:~3.1Ω
  • Net Weight:0.56kg
  • Gross Weight:0.76kg
  • Connector Type:Bosch 2-pin connector
  • Material:High strength alloy steel
  • Application:Heavy duty truck, construction machinery
  • Testing Standard:Bosch professional common rail test bench
  • Storage suggestion:Keep dry, away from dust, moisture and corrosive gas, indoor storage

advantage

• Professional bench calibration & full inspection. Every injector is calibrated and tested on Bosch common rail bench. Test items cover idle flow, full load flow, pre-injection precision, opening pressure and return oil volume. Small injection deviation between individual injectors, excellent batch consistency, avoiding uneven fuel supply problems.
• Optimized 7-hole atomization structure. The 150° spray angle creates fine and uniform mist. Diesel mixes sufficiently with air inside cylinder. Combustion efficiency is greatly improved. It boosts power during heavy climbing, cuts black smoke and reduces harmful exhaust emissions.
• Strong adaptability for heavy-duty working conditions. Designed for Xichai 6DL2 heavy-duty engine, fit for J6 long-distance transportation, frequent start-stop and variable load. Stable performance under wide temperature range. Better tolerance to domestic low-grade diesel oil, lowering premature failure caused by impurity abrasion.
• Upgraded composite sealing design. Multiple sealing surfaces are optimized to prevent fuel seepage. It helps eliminate common faults like rough idle, slow flameout, carbon accumulation and engine shaking, extending service life of injector assembly.
• Direct replacement with good cost performance. Installation dimensions and interfaces follow original factory specifications. No pipeline modification required. It is an economical aftermarket spare part for engine overhaul and routine maintenance, helping customers cut maintenance expense.

FAQ 

Q1: Can this injector fit all FAW Xichai engines?
A1: No. Model 0445120393 injector is dedicated for FAW Xichai 6DL2 engine, matching OE number 1112010-A630. Different Xichai engine series adopt different injector internal structure and spray parameters. Before ordering, please verify engine model and old injector OE code. Wrong part will lead to weak power, heavy black smoke, rough idle and even engine mechanical damage.

Q2: What testing will be carried out before shipment?
A2: All injectors are 100% fully tested on professional common rail test bench before delivery. The test scope includes idle injection quantity, full-load injection quantity, pre-injection accuracy, injection opening pressure, return oil flow and static sealing leakage test. Products can only be packed after all indicators meet standards to minimize defective rate.

Q3: Is coding or calibration needed after installation?
A3: The injector is pre-calibrated on test bench before leaving factory and can be installed directly. If multiple injectors are replaced at the same time or fault codes exist in ECU, use professional diagnostic scanner to clear codes and perform injector quantity compensation learning for smoother idle and better fuel economy.

Q4: What preparation should be done before installation?
A4: Clean fuel lines thoroughly to remove metal debris and dirt. Replace fuel filter, injector copper washer and sealing ring. Check high-pressure fuel pump condition, because residual dirt and metal chips in oil circuit are the main reason for newly fitted injector early damage. Keep installation workspace clean to prevent dust entering high-pressure fuel circuit.

warehouse

We have built four spare parts warehouses in Xuzhou, Jining, Kunshan and Changsha to provide customers from all over the world with a variety of high-quality spare parts. We can basically ship self-provided spare parts within three days after confirming the order. If the spare parts need to be adjusted or processed, they will be shipped within 7-30 days.

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