0445120529 Injector Assembly for Yuchai

Short Description:

 0445120520 high precision common rail fuel injector assembly is aftermarket replacement spare part for Perkins 1104 diesel engine, widely fitted on excavators, wheel loaders and construction machines.

Product Detail

Product Tags

description

0445120529 common rail injector is the core fuel injection control component of Yuchai 6JP3 OHW 140KW diesel engine. It precisely controls injection timing, cyclic fuel quantity, injection rate and atomization quality under high common rail pressure. The injector body adopts high-strength alloy steel. Core parts including nozzle, needle valve and control valve are strictly screened and ultra-precisely machined with micron-level clearance control. Every finished injector undergoes full item bench testing covering idle, full load, pre-injection and leakage inspection, guaranteeing outstanding injection consistency and interchangeability. Direct fit replacement without mechanical modification. Suitable for farm machinery and light construction machines running continuous field operation. It effectively resolves typical engine faults such as insufficient power, rough idle, black smoke and high fuel consumption, meeting maintenance and overhaul demands for Yuchai 6JP3 powertrain.

product parameters

  • Part No:0445120529
  • Applicable Engine:Yuchai 6JP3 OHW 140KW diesel engine
  • Max Working Pressure:1700bar
  • Spray Hole Quantity:7 holes
  • Spray Hole Diameter:0.16mm
  • Injection Spray Angle:149°
  • Fuel:Diesel (EN590 standard recommended; poor quality diesel accelerates wear)
  • Net Weight:0.55kg
  • Gross Weight:0.75kg
  • Connector Type:Bosch 2-pin connector
  • Material:High strength alloy steel
  • Application:Agricultural machinery, light construction machinery
  • Testing Standard:Bosch professional common rail test bench
  • Package:Individual anti-rust packing + Neutral carton packing
  • Storage suggestion:Keep dry, away from dust, moisture and corrosive gas, indoor storage

advantage

• High-precision matched internal components. The injector body is forged from high strength alloy steel. Core needle valve, nozzle and control valve are carefully selected, processed to micron tolerance. It resists dripping, internal and external oil leakage under continuous high pressure, keeps injection action sensitive and stable, reduces stuck valve risks.
• Professional bench calibration & full inspection. Every injector is calibrated and tested on Bosch common rail bench. Test items cover idle flow, full load flow, pre-injection precision, opening pressure and return oil volume. Small injection deviation between individual injectors, excellent batch consistency, avoiding uneven fuel supply problems.
• Strong adaptability for farm field operating conditions. Designed for Yuchai 6JP3 OHW 140KW engine, fit for agricultural machinery and light engineering equipment, enduring frequent load changes and long continuous operation. Stable performance under wide temperature range. Better tolerance to ordinary farm diesel, lowering premature failure caused by impurity abrasion.
• Upgraded composite sealing design. Multiple sealing surfaces are optimized to prevent fuel seepage. It helps eliminate common faults like rough idle, slow flameout, carbon accumulation and engine shaking, extending service life of injector assembly.

FAQ 

Q1: Can this injector fit all Yuchai engines?
A1: No. Model 0445120529 injector is dedicated for Yuchai 6JP3 OHW 140KW diesel engine, matching OE number JY1000-1112100A-A38. Yuchai has many different engine series adopting different injector internal structure and spray parameters. Before ordering, please verify engine model and old injector OE code. Wrong part will lead to weak power, heavy black smoke, rough idle and even engine mechanical damage, and it may trigger emission fault codes.

Q2: What testing will be carried out before shipment?
A2: All injectors are 100% fully tested on professional common rail test bench before delivery. The test scope includes idle injection quantity, full-load injection quantity, pre-injection accuracy, injection opening pressure, return oil flow and static sealing leakage test. Products can only be packed after all indicators meet standards to minimize defective rate.

Q3: Is coding or calibration needed after installation?
A3: The injector is pre-calibrated on test bench before leaving factory and can be installed directly. If multiple injectors are replaced at the same time or fault codes exist in ECU, use professional diagnostic scanner to clear codes and perform injector IQA code writing and quantity compensation learning for smoother idle and better fuel economy.

warehouse

We have built four spare parts warehouses in Xuzhou, Jining, Kunshan and Changsha to provide customers from all over the world with a variety of high-quality spare parts. We can basically ship self-provided spare parts within three days after confirming the order. If the spare parts need to be adjusted or processed, they will be shipped within 7-30 days.

our warehouse

our warehouse

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