860615509 cooling nozzle assembly for XCMG XMR603VT Light Roller
description
The 860615509 cooling nozzle assembly is factory calibrated according to the engine piston heat load, oil supply pressure and cylinder layout of XMR603VT roller. It adopts high-precision orifice design and one-way automatic opening and closing structure, with fixed injection angle and quantitative oil supply characteristics. The nozzle automatically opens for oil injection when the engine lubricating oil pressure reaches the standard value, achieving targeted cooling for piston heat concentration areas; it closes automatically during low pressure to avoid invalid oil circulation and pressure loss. The integral high-rigidity metal structure features strong pressure resistance, stable injection accuracy and excellent anti-blocking performance.
Road roller engines frequently work under high-load and high-temperature conditions with sustained heat accumulation inside the cylinder. Ordinary non-standard cooling nozzles have common defects such as inaccurate injection angle, unqualified oil supply flow, easy blockage and inflexible opening and closing. Long-term use easily causes insufficient piston cooling, local overheating, piston thermal deformation, cylinder scoring and accelerated wear of piston rings. In severe cases, it leads to engine power drop, oil burning and mechanical failure. The genuine 860615509 cooling nozzle assembly adopts precision orifice calibration and structural optimization design. It maintains accurate quantitative injection under fluctuating oil pressure, ensures uniform piston heat dissipation, effectively reduces cylinder internal thermal load, and improves engine high-temperature durability and operational stability.
product parameters
Part Number: 860615509
Applicable Model: XCMG XMR603VT Light Combination Roller
Product Name: Engine Cooling Nozzle Assembly
Core Structure: Precision injection orifice, one-way pressure control valve, high-rigidity nozzle body, positioning mounting base, oil inlet channel, anti-blocking flow passage, fixed limit structure
Main Material: High-strength wear-resistant alloy metal, pressure-resistant structural base, anti-clogging precision pore structure, high-temperature resistant integrated component
Core Function: Spray cooling oil to piston inner cavity, reduce piston operating temperature, eliminate local overheating, stabilize cylinder matching clearance, reduce thermal deformation and wear, optimize engine heat balance
Working Characteristics: Quantitative fixed-point injection, sensitive pressure opening and closing, strong anti-blocking performance, stable flow output, high temperature and pressure resistance, long service life
Working Condition Adaptation: Adapt to engine high-temperature heat accumulation, fluctuating lubricating oil pressure, long-term continuous operation and variable-load construction conditions
Matching Parts: Engine cylinder block, lubricating oil pipeline, piston assembly, crankcase oil circuit, engine oil pump assembly
| Number | Parts Name | Quantity | Material Encoding | |
| 1 | COOLING NOZZLE ASSEMBLY | 4 | ||
advantages
• Precision fixed-angle orifice design ensures accurate targeted oil injection for piston heat concentration areas, avoiding cooling dead zones and realizing uniform heat dissipation.
• Built-in one-way pressure valve achieves automatic opening and closing with oil pressure changes, maintaining reasonable oil supply flow and effectively reducing invalid lubrication power loss.
• Optimized anti-blocking flow passage structure prevents oil sludge and fine impurities from blocking the orifice, ensuring long-term stable cooling performance.
• High-strength alloy integral structure resists high oil pressure and high-temperature thermal erosion, avoiding deformation and displacement during long-term operation.
• Quantitative oil supply calibration matches engine thermal load characteristics perfectly, effectively suppressing piston thermal expansion and reducing cylinder pulling and wear risks.
• Original factory positioning size and installation benchmark fully fit XMR603VT engine cylinder block, with accurate assembly and excellent maintenance interchangeability.
maintenance & replacement tips
• Regularly check the cooling nozzle injection state during engine maintenance to ensure unobstructed orifice and accurate injection angle without deflection or blockage.
• Strictly replace engine oil and filter elements on schedule to reduce oil sludge and particulate impurities, preventing nozzle clogging and cooling failure.
• Inspect the fastening state of the nozzle mounting base regularly to avoid oil leakage and insufficient cooling pressure caused by loose installation.
• Clean internal oil passages regularly to ensure stable lubricating oil pressure and guarantee normal quantitative injection of cooling nozzles.
• Pay attention to engine operating temperature; persistent high temperature may be caused by nozzle blockage or failure, which requires timely inspection and maintenance.
• Adopt genuine 860615509 cooling nozzle assembly during engine disassembly and overhaul to restore standard piston cooling effect and thermal balance performance.
warehouse
We have built four spare parts warehouses in Xuzhou, Jining, Kunshan and Changsha to provide customers from all over the world with a variety of high-quality spare parts. We can basically ship self-provided spare parts within three days after confirming the order. If the spare parts need to be adjusted or processed, they will be shipped within 7-30 days.
our warehouse

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