252101149 bracket for XCMG ZL50G/ZL50GL Wheel Loader

Short Description:

252102160 Bracket is OEM replacement support bracket for XCMG ZL50G and ZL50GL 5-ton wheel loaders.

Product Detail

Product Tags

description

This air filter bracket is manufactured using thick alloy steel plate, processed by laser precision cutting, cold bending and full penetration welding forming. Reinforcing ribs are welded on all high-stress zones including bending corners and connection lugs to improve the overall anti-fatigue and anti-shock capability. Before surface coating, the steel substrate is treated by shot blasting to clear oxide skin, rust and burrs, removing surface defects that may shorten service life. The outer surface is coated with thick anti-rust paint, forming a compact protective coating to defend against engine compartment dust, mud splashes, moisture and corrosive dust buildup. The mounting hole layout, hole diameter, bending radian and overall outline are strictly produced according to OEM engineering drawings. Every mounting hole is reamed to guarantee smooth bolt assembly and uniform stress distribution. Direct fit for XCMG ZL50G and ZL50GL wheel loaders, perfectly matches original bolt positions and reserved installation space, no cutting, grinding or welding modification required during field installation.

product parameters

Part No:252101149
Product Type:Air Filter Support Bracket
Applicable Equipment:XCMG ZL50G / ZL50GL 5 Ton Wheel Loader
Core Technology:Alloy steel plate bending & rib reinforcement welding, shot blasting pretreatment + anti-rust paint coating
Material:High strength alloy steel
Mounting Hole Quantity:4
Hole Diameter:13mm
Hole type:Through reamed mounting hole
Overall Size:310mm × 158mm ×12mm
Plate Thickness:12mm
Static Bearing Load:Max 1100kg
Working Temperature Range:-40℃ ~ +120℃
Weight:7.9kg
Installation:Bolt fastening
Application:Support and fix air filter assembly, reduce vibration transfer, protect air intake pipeline, keep stable engine air intake

advantage

• High-strength thick alloy steel plate design, high rigidity and strong bearing capacity, outstanding impact resistance.
• Reinforced rib welding on stress points, effectively resist fatigue fracture caused by long-term cyclic vibration.
• Anti-rust coating protects steel substrate from mud, moisture and dust corrosion, extend service life in dusty working sites.
• OEM standard hole spacing and outline dimension, perfectly match original mounting position, simple bolt-on installation.
• Suitable for air filter compartment with moderate temperature, will not deform under normal engine operating temperature.
• Optimized structural layout, no interference with surrounding air hoses and pre-cleaner after installation.
• Stable mechanical property, not easy to deform under sudden impact load during shoveling and loading.
• Batch inspection for welding quality and dimension before delivery, avoid assembly mismatch problems on site.

FAQ 

Q:What signs mean the bracket needs replacement?
A:Visible cracks on plate or weld seam, severe bending deformation, broken mounting lugs, heavy rust thinning which reduces load-bearing strength.

Q:What should be noted during bracket installation?
A:Clean the mounting base surface before installation; align bolt holes; tighten all fixing bolts evenly; check alignment of air filter assembly after fastening. Do not over-torque bolts to prevent plate cracking.

Q:What are common causes of bracket damage?
A:Long-term vibration fatigue; collision impact during operation; serious rust thinning of steel plate; overload of air filter assembly; excessive bolt tightening torque.

Q:Can cracked bracket be repaired and reused?
A:Not recommended. Weld repair can only provide temporary support. New cracks will quickly reappear under continuous vibration. Replace new bracket once cracks or serious deformation appears.

Q:How to inspect bracket during daily maintenance?
A:Check bracket surface, weld seams and bolt tightness before heavy-load operation. Focus inspection on weld seams and bending stress areas, these positions are prone to cracking.

Q:What failures will a failed bracket cause?
A:Cracked or deformed bracket loses supporting capacity. The air filter assembly will shake violently, which may cause loosening of air inlet joints, air leakage, dust entering engine and secondary damage to connected pipelines.

Q:What maintenance suggestions for the bracket?
A:Regularly inspect bracket and fixing bolts. Clear accumulated mud and dust on surface. Treat surface rust timely to prevent continuous plate thinning. Keep air filter assembly properly fixed to reduce extra vibration load.

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